2025-01-14
探秘有色金属铜制品阀门零部件:工业领域的“隐形英雄”
Exploring non-ferrous copper valve parts: the "invisible hero" in the industrial field

一、引言:阀门零部件的 “铜” 心魅力 First, introduction: the "copper" heart charm of valve parts

在工业领域的庞大体系中,阀门宛如人体的血管瓣膜,掌控着各类流体的流向与流量。而在众多阀门零部件材料里,铜制品以其独特魅力,成为诸多关键领域的不二之选。
想象一下,在深海数千米的石油开采平台,高压、强腐蚀的环境下,铜制阀门零部件默默坚守,保障着石油的稳定输送;又或是在城市的供暖系统中,无数铜制阀门精准调节热水流量,为千家万户送去温暖。这些看似平凡的场景,实则处处彰显着铜制阀门零部件的非凡价值。
今天,就让我们一同深入探寻有色金属铜制品在阀门相关领域零部件中的奥秘 。

In the huge system of the industrial field, valves are like the valves in our blood vessels, controlling the direction and amount of all kinds of fluids. Among the many materials for valve parts, copper products, with their special charm, have become the top choice in many key fields.

Just imagine, on the oil extraction platforms thousands of meters deep in the sea, in the environment of high pressure and strong corrosion, copper valve parts keep working quietly to make sure the oil is transported steadily. Or in the heating systems in cities, countless copper valves adjust the flow of hot water precisely to send warmth to thousands of families. These scenes that seem ordinary actually show the extraordinary value of copper valve parts everywhere.

Today, let's explore together the secrets of non-ferrous metal copper products in valve-related parts.

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二、铜制阀门零部件大揭秘

Two, copper valve parts revealed

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(一)常见种类大盘点

(1) General inventory of common types

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  1. 闸阀:闸阀的结构犹如一位坚守岗位的忠诚卫士,主要由阀体、阀盖、闸板、阀杆、阀座和密封填料等构成 。其工作原理是通过阀杆的旋转,带动闸板垂直于流体方向上下移动,实现阀门的开启与关闭。当闸板完全开启时,流体几乎可以毫无阻碍地通过,如同宽阔的河道畅行无阻,具有极低的流动阻力;而当闸板关闭,便能可靠地截断流体。因其出色的密封性和大通径流通能力,在自来水厂、污水处理厂等大型流体输送系统中广泛应用。在自来水厂的主输水管道上,闸阀能够在需要维修或调整时,精准截断水流,保障后续工作的顺利进行。
  1. 球阀:球阀宛如一个灵活的旋转舞者,核心部件为球体,球体上有圆形的通孔。工作时,只需旋转阀杆 90 度,球体的通孔与管道对齐,阀门开启,流体顺利通过;反之,球体转动使通孔与管道错开,阀门关闭。其结构简单、操作便捷,开关迅速,且流体阻力小。在家庭的燃气管道中,球阀能快速切断气源,保障家庭用气安全;在化工领域,对于一些需要快速启闭的腐蚀性介质管道,球阀凭借其耐腐蚀的特性,也能稳定发挥作用。
  1. 截止阀:截止阀的设计就像一个严格的关卡,由阀体、阀瓣、阀杆、阀座等组成。阀瓣沿着阀杆的轴线做升降运动,以控制流体的通断 。当阀瓣上升,流体可以通过;阀瓣下降,紧密贴合阀座,截断流体。它具有良好的调节流量功能,能较为精准地控制流体的流量大小。在供暖系统中,截止阀可根据实际需求,调节热水的流量,从而控制室内温度。
  1. 止回阀:止回阀如同单向通行的交通规则执行者,只允许流体单向流动 。常见的有旋启式和升降式两种。旋启式止回阀的阀瓣像一扇可以旋转的门,依靠流体的压力推动阀瓣开启,当流体反向流动时,阀瓣在自身重力和反向压力作用下迅速关闭,阻止流体倒流;升降式止回阀的阀瓣则是沿着阀杆做升降运动实现开启和关闭。在水泵的出口管道上,止回阀能有效防止停泵时水的倒流,保护水泵不受损坏。

Gate valve: The structure of a gate valve is like a loyal guard on duty, mainly composed of the valve body, valve cover, gate, valve stem, valve seat and packing material. Its working principle is that by rotating the valve stem, the gate moves up and down perpendicularly to the flow direction, achieving the opening and closing of the valve. When the gate is fully open, the fluid can pass through almost without any hindrance, just like a wide river flowing smoothly, with extremely low flow resistance; when the gate is closed, it can reliably cut off the fluid. Due to its excellent sealing performance and large diameter flow capacity, it is widely used in large fluid transmission systems such as waterworks and sewage treatment plants. On the main water supply pipeline of a waterworks, the gate valve can precisely cut off the water flow when maintenance or adjustment is needed, ensuring the smooth progress of subsequent work.

Ball valve: The ball valve is like a flexible rotating dancer, with the ball as its core component, which has a circular through hole. During operation, simply rotating the valve stem 90 degrees aligns the through hole of the ball with the pipeline, opening the valve and allowing the fluid to pass smoothly; conversely, when the ball rotates to misalign the through hole with the pipeline, the valve closes. It has a simple structure, convenient operation, quick opening and closing, and low fluid resistance. In household gas pipelines, the ball valve can quickly cut off the gas source, ensuring the safety of household gas use; in the chemical industry, for some pipelines carrying corrosive media that require rapid opening and closing, the ball valve can also function stably due to its corrosion resistance.

Globe valve: The design of a globe valve is like a strict checkpoint, consisting of the valve body, disc, valve stem, valve seat, etc. The disc moves up and down along the axis of the valve stem to control the flow of the fluid. When the disc rises, the fluid can pass through; when the disc descends, it tightly fits the valve seat, cutting off the fluid. It has a good flow regulation function and can precisely control the flow rate of the fluid. In heating systems, the globe valve can adjust the flow rate of hot water according to actual needs, thereby controlling the indoor temperature.

Check valve: The check valve is like an enforcer of one-way traffic rules, allowing fluid to flow in only one direction. Common types include swing check valves and lift check valves. The disc of a swing check valve is like a rotating door, pushed open by the fluid pressure and quickly closing under the force of its own weight and reverse pressure when the fluid flows in the opposite direction; the disc of a lift check valve moves up and down along the valve stem to achieve opening and closing. On the outlet pipeline of a water pump, the check valve can effectively prevent the backflow of water when the pump stops, protecting the pump from damage.

(二)独特性能大放送

(2) Unique performance

  1. 优良的导热性:铜是热的良导体,其导热性能在众多金属中表现出色。以铜制的热交换器阀门为例,在空调系统的热交换过程中,铜制阀门能够迅速将热量传导出去,实现高效的热交换,确保空调系统稳定运行,为人们营造舒适的室内环境 。在工业领域的大型热交换设备中,铜制阀门的优良导热性使得热量能够快速传递,提高能源利用效率,降低能耗。
  1. 抗腐蚀性强:铜在许多介质中具有良好的化学稳定性,能有效抵抗水、气体以及部分化学物质的腐蚀。在海洋工程中,海水对金属具有极强的腐蚀性,但铜制阀门凭借其抗腐蚀性能,在海水淡化设备的管道系统中,长期稳定运行,保障淡化海水的顺利输送 。在化工行业的一些腐蚀性液体输送管道中,铜制阀门也能凭借自身优势,抵御介质侵蚀,减少维护和更换频率,降低企业运营成本。
  1. 高强度与耐压性:别看铜制阀门零部件外观精致,它们却拥有强大的抗压能力。经过特殊工艺处理后,铜合金制成的阀门能够承受较大的压力,确保在高压环境下,如石油天然气的长距离输送管道中,稳定可靠地控制流体 。在深海石油开采平台,高压环境下的铜制阀门需承受巨大的压力,但其高强度和耐压性,使其能够正常工作,保障石油开采的顺利进行。
  1. 易加工性:铜材料具有良好的可塑性,如同一块柔软的黏土,易于通过铸造、锻造、机械加工等多种工艺,被制成各种复杂形状和高精度要求的阀门零部件 。这使得阀门制造商能够根据不同的应用场景和需求,快速生产出定制化的产品。在一些小型阀门加工厂,通过简单的铸造工艺,就能将铜材料加工成各种形状的阀门,满足市场的多样化需求。
  2. 环保健康:铜是一种天然的环保材料,不会像一些其他金属那样在使用过程中释放有害物质,对人体健康和环境造成危害 。在饮用水输送系统中,铜制阀门不仅能确保水质不受污染,而且其微量的铜离子还有一定的杀菌作用,有助于保障饮用水的安全。在食品加工行业,铜制阀门也因其环保健康的特性,被广泛应用于食品流体的输送管道中,确保食品的安全和卫生。

Excellent thermal conductivity: Copper is an excellent thermal conductor, and its thermal conductivity is outstanding among many metals. Take copper-made heat exchanger valves as an example. During the heat exchange process in air conditioning systems, copper valves can quickly conduct heat away, achieving efficient heat exchange and ensuring the stable operation of the air conditioning system, creating a comfortable indoor environment for people. In large heat exchange equipment in the industrial field, the excellent thermal conductivity of copper valves enables rapid heat transfer, improving energy utilization efficiency and reducing energy consumption.

Strong corrosion resistance: Copper has good chemical stability in many media and can effectively resist corrosion by water, gases, and some chemical substances. In marine engineering, seawater has extremely strong corrosiveness to metals, but copper valves, with their strong corrosion resistance, can operate stably for a long time in the pipeline systems of seawater desalination equipment, ensuring the smooth transportation of desalinated water. In some corrosive liquid pipelines in the chemical industry, copper valves can also resist medium erosion, reduce maintenance and replacement frequency, and lower enterprise operating costs.

High strength and pressure resistance: Despite their delicate appearance, copper valve components have strong pressure resistance. After special processing, copper alloy valves can withstand high pressure, ensuring stable and reliable control of fluids in high-pressure environments, such as long-distance pipelines for oil and natural gas transportation. On deep-sea oil drilling platforms, copper valves in high-pressure environments can withstand huge pressure, and their high strength and pressure resistance enable them to work normally, ensuring the smooth progress of oil drilling.

Easy processability: Copper materials have good plasticity, like a soft clay, and can be easily processed into various complex shapes and high-precision valve components through casting, forging, mechanical processing, and other techniques. This enables valve manufacturers to quickly produce customized products according to different application scenarios and requirements. In some small valve processing plants, copper materials can be processed into various shapes of valves through simple casting processes, meeting the diverse demands of the market.

Environmental friendliness and health: Copper is a natural and environmentally friendly material that does not release harmful substances during use, unlike some other metals, which can cause harm to human health and the environment. In drinking water delivery systems, copper valves not only ensure the water quality is not contaminated but also have a certain bactericidal effect due to trace copper ions, helping to ensure the safety of drinking water. In the food processing industry, copper valves are widely used in food fluid pipelines due to their environmental friendliness and health benefits, ensuring the safety and hygiene of food.

三、在各领域的精彩表现

3. Excellent performance in various fields

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(一)工业生产:稳定运行的保障

(1) Industrial production: guarantee of stable operation

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在化工行业,各类化学反应对流体的流量、压力和温度有着极为严苛的要求 。铜制阀门零部件凭借其高精度的控制性能,能够精准调节各类化学原料的输送量,确保化学反应按预期进行。在合成氨的生产过程中,需要精确控制氢气、氮气等气体的流量比例,铜制的调节阀能够根据反应需求,精细调节气体流量,保障合成氨反应的高效进行,提高产品质量和产量 。在一些具有强腐蚀性化学介质的管道中,铜制阀门的抗腐蚀性能使其成为理想选择,有效避免了阀门因腐蚀而泄漏,保障生产安全。在石油开采与加工领域,从油井的井口装置到炼油厂的复杂管道系统,铜制阀门零部件无处不在。在原油输送管道中,闸阀能够承受高压和大流量的原油输送,可靠地截断或导通油路,为石油的开采和运输提供稳定保障 。在炼油过程中,各种分馏塔、反应器之间的连接管道上,铜制阀门对不同组分的油品进行精准控制,确保炼油工艺的顺利进行。
In the chemical industry, various chemical reactions have extremely strict requirements on fluid flow, pressure and temperature. With its high-precision control performance, the copper valve parts can accurately adjust the delivery of various chemical raw materials to ensure that the chemical reaction is carried out as expected. In the production process of synthetic ammonia, it is necessary to accurately control the flow ratio of hydrogen, nitrogen and other gases. The copper regulating valve can fine-adjust the gas flow according to the reaction demand, ensure the efficient process of synthetic ammonia reaction, and improve product quality and output. In some pipelines with highly corrosive chemical media, the corrosion resistance of copper valves makes them an ideal choice, effectively avoiding valve leakage due to corrosion and ensuring production safety. In the field of oil production and processing, from the wellhead of oil Wells to the complex pipeline system of refineries, copper valve parts are everywhere. In the crude oil transportation pipeline, the gate valve can withstand high pressure and large flow of crude oil transportation, and reliably cut off or open the oil circuit to provide stable protection for oil exploitation and transportation. In the refining process, on the connecting pipes between various fractionating towers and reactors, copper valves accurately control the different components of oil products to ensure the smooth progress of the refining process.

(二)建筑领域:舒适生活的支撑

(2) Construction field: support for comfortable life

在建筑的给排水系统中,铜制阀门零部件是保障用水安全和顺畅的关键 。在高层建筑的供水系统中,由于水压较大,对阀门的耐压性和密封性要求极高。铜制的截止阀和闸阀能够承受高水压,有效控制水流的通断,确保各个楼层的稳定供水 。同时,其良好的抗腐蚀性能,能防止因阀门腐蚀导致的水质污染,保障居民的饮用水安全。在家庭的厨房和卫生间,铜制的水龙头阀门,操作灵活,密封性好,能够轻松控制水流大小,为日常生活带来便利 。在供暖系统中,铜制阀门更是不可或缺。在北方的冬季,集中供暖的热水通过管道输送到千家万户,铜制的温控阀能够根据室内温度的变化,自动调节热水的流量,实现室内温度的精准控制 。当室内温度过高时,温控阀自动减小热水流量;温度过低时,则增大流量,为人们营造舒适的室内环境。而且,铜制阀门的优良导热性,有助于热量的快速传递,提高供暖效率。

In the water supply and drainage system of the building, copper valve parts are the key to ensure the safety and smooth water use. In the water supply system of high-rise buildings, due to the large water pressure, the pressure resistance and sealing of the valve are very high. The copper stop valve and gate valve can withstand high water pressure, effectively control the flow of water, to ensure a stable water supply to each floor. At the same time, its good corrosion resistance can prevent water pollution caused by valve corrosion and ensure the safety of drinking water for residents. In the kitchen and bathroom of the family, the copper faucet valve, flexible operation, good sealing, can easily control the size of the water flow, bringing convenience to daily life. In the heating system, copper valves are indispensable. In the northern winter, the hot water of central heating is transported to thousands of households through pipelines, and the copper temperature control valve can automatically adjust the flow of hot water according to the change of indoor temperature, so as to achieve accurate control of indoor temperature. When the indoor temperature is too high, the temperature control valve automatically reduces the hot water flow. When the temperature is too low, the flow rate is increased to create a comfortable indoor environment for people. Moreover, the excellent thermal conductivity of the copper valve helps the rapid transfer of heat and improves the heating efficiency.

(三)其他领域:无处不在的身影

(3) Other areas: ubiquitous figure

在园林灌溉系统中,为了实现精准、高效的灌溉,铜制阀门发挥着重要作用 。电磁阀配合智能控制系统,能够根据土壤湿度、天气情况等因素,自动控制灌溉水的流量和时间。铜制的材质保证了阀门在潮湿环境下的长期稳定运行,不易生锈和腐蚀,确保灌溉系统的正常工作,为园林植物的生长提供适宜的水分 。在船舶制造领域,船舶在海洋环境中面临着高湿度、高盐分的腐蚀挑战。铜制阀门零部件因其出色的抗腐蚀性能,成为船舶管路系统的首选 。在船舶的海水冷却系统、燃油供应系统中,铜制的球阀、止回阀等,能够可靠地控制流体的流动,保障船舶设备的正常运行,为船舶的安全航行提供坚实保障 。

In the garden irrigation system, in order to achieve accurate and efficient irrigation, copper valves play an important role. With the intelligent control system, the solenoid valve can automatically control the flow and time of irrigation water according to soil moisture, weather conditions and other factors. The copper material ensures the long-term stable operation of the valve in a humid environment, which is not easy to rust and corrosion, ensures the normal operation of the irrigation system, and provides suitable water for the growth of garden plants. In the field of shipbuilding, ships are faced with the challenge of high humidity and high salt corrosion in the Marine environment. Because of its excellent corrosion resistance, copper valve parts are the first choice for Marine piping systems. In the sea water cooling system and fuel supply system of the ship, the copper ball valve and check valve can reliably control the flow of fluid, ensure the normal operation of the ship's equipment, and provide a solid guarantee for the safe navigation of the ship.

四、贸易市场的风云变幻

Fourth, changes in the trade market

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竞争态势剖析

Analysis of competitive situation

在国内市场的舞台上,铜制阀门零部件行业的竞争可谓是千帆竞发,百舸争流。众多企业如繁星般分布,形成了多元化的竞争格局。以苏州纽威阀门、上海冠龙阀门等为代表的大型企业,宛如行业中的巨擘,凭借先进的生产技术、完善的质量管控体系以及强大的品牌影响力,在高端市场领域牢牢占据一席之地。它们能够为石油、化工、电力等大型工程项目提供定制化的铜制阀门零部件解决方案,产品质量达到国际先进水平,在国内外重大项目招标中屡屡中标。
与此同时,数量众多的中小企业则在中低端市场展开激烈角逐。这些企业以灵活的经营策略和成本优势,满足了市场对通用性铜制阀门零部件的广泛需求。然而,随着市场竞争的日益激烈以及原材料价格的波动,中小企业面临着成本控制、技术创新等多重挑战。为了在竞争中脱颖而出,部分中小企业开始加强技术研发投入,与高校、科研机构合作,引入先进的生产工艺,提升产品质量,逐步向中高端市场迈进。
放眼国际市场,我国铜制阀门零部件企业在参与全球竞争时,既拥有自身独特的优势,也面临着诸多严峻挑战。优势方面,我国完备的工业体系使得企业能够实现从原材料采购到产品生产的全产业链协同运作,有效降低生产成本,在价格上具备较强的竞争力。同时,经过多年的技术积累和人才培养,我国企业在产品质量和性能上与国际先进水平的差距不断缩小,能够满足国际市场对铜制阀门零部件的多样化需求。
但挑战也不容忽视,国际知名品牌在技术研发、品牌声誉和市场渠道等方面具有深厚的积累,长期占据着高端市场的主导地位。此外,国际贸易保护主义的抬头,使得我国铜制阀门零部件出口面临着关税壁垒、反倾销调查等诸多限制,增加了企业拓展国际市场的难度。
On the stage of the domestic market, the competition in the copper valve parts industry can be described as a thousand boats racing. Many enterprises are distributed like stars, forming a diversified competitive pattern. Large enterprises represented by Suzhou Newey Valve and Shanghai Guanlong valve are like giants in the industry. With advanced production technology, perfect quality control system and strong brand influence, they firmly occupy a place in the high-end market field. They can provide customized copper valve parts solutions for large-scale engineering projects such as petroleum, chemical industry and electric power, and their product quality has reached the international advanced level, and they have won the bid repeatedly in major projects at home and abroad.
At the same time, a large number of small and medium-sized enterprises are competing fiercely in the middle and low-end market. These companies with flexible business strategies and cost advantages to meet the market's broad demand for universal copper valve parts. However, with the increasingly fierce market competition and the fluctuation of raw material prices, smes are faced with multiple challenges such as cost control and technological innovation. In order to stand out in the competition, some small and medium-sized enterprises have begun to strengthen investment in technology research and development, cooperate with universities and scientific research institutions, introduce advanced production processes, improve product quality, and gradually move toward the middle and high-end market.
Looking at the international market, China's copper valve parts enterprises in the global competition, both have their own unique advantages, but also face many serious challenges. In terms of advantages, China's complete industrial system enables enterprises to realize the collaborative operation of the whole industrial chain from raw material procurement to product production, effectively reduce production costs, and have strong competitiveness in price. At the same time, after years of technology accumulation and personnel training, the gap between Chinese enterprises and the international advanced level in product quality and performance has been narrowing, and it can meet the diversified needs of the international market for copper valve parts.

五、选择与使用的智慧锦囊

5. Wisdom of choice and use

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(一)挑选攻略

  1. 依控制功能而定:若需要精确调节流量,截止阀是不错的选择,其阀瓣的升降运动能细腻控制流体通过量;要是追求快速切断或导通流体,球阀的 90 度旋转启闭方式则高效便捷;而当需要可靠截断流体,闸阀凭借其闸板的垂直移动,密封性极佳,能胜任这一任务;若是防止流体倒流,止回阀便是专为这一功能设计的。
  1. 结合工况条件考量:从压力方面来看,明确管道系统的工作压力,选择公称压力适配的铜制阀门零部件,确保在高压环境下也能安全稳定运行。例如,在石油化工的高压管道中,就需选用能承受相应高压的铜阀。温度也是关键因素,不同的铜合金材料在高低温环境下的性能表现各异。对于高温工况,某些特殊铜合金制成的阀门能保持良好的机械性能;而在低温环境,要避免铜制阀门因低温变脆影响使用。介质的特性同样不容忽视,若是腐蚀性介质,铜的抗腐蚀性能虽好,但不同类型的腐蚀环境仍需针对性选择合适的铜合金材质。
  1. 匹配安装结构挑选:管道系统的安装结构多种多样,常见的有管螺纹连接、法兰连接、焊接连接等。管螺纹连接的阀门,要注意内螺纹和外螺纹的规格匹配,外螺纹一般为圆锥管螺纹,以确保连接紧密;法兰连接的阀门,其法兰的规格尺寸、公称压力都要与管道的法兰一致,安装时螺栓的紧固也需均匀用力,保证密封效果;焊接连接的阀门,对焊接工艺要求较高,要确保焊接质量,避免出现泄漏点。

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(1) Choose a guideline
Depending on the control function: if you need to accurately adjust the flow rate, the globe valve is a good choice, and the lifting movement of the valve disc can fine-control the flow of fluid; If you want to quickly cut off or channel the fluid, the 90-degree rotary opening and closing of the ball valve is efficient and convenient; When reliable fluid cut-off is required, the gate valve, with its vertical movement of the gate plate and excellent sealing, is up to the task; If it prevents fluid backflow, check valves are designed for this function.


Considering the working conditions: from the pressure point of view, the working pressure of the pipeline system is clear, and the copper valve parts with nominal pressure are selected to ensure safe and stable operation under high pressure environment. For example, in the high-pressure pipeline of the petrochemical industry, it is necessary to choose a copper valve that can withstand the corresponding high pressure. Temperature is also a key factor, and different copper alloys behave differently at high and low temperatures. For high temperature conditions, some valves made of special copper alloys can maintain good mechanical properties; In the low temperature environment, it is necessary to avoid the use of copper valves due to low temperature brittleness. The characteristics of the medium can not be ignored, if the corrosive medium, the corrosion resistance of copper is good, but different types of corrosion environment still need to choose the appropriate copper alloy material.


Selection of matching installation structure: there are a variety of installation structures of pipeline systems, common pipe threaded connections, flange connections, welded connections, etc. Pipe thread connected valve, pay attention to the specifications of the internal thread and the external thread match, the external thread is generally taper pipe thread, to ensure that the connection is tight; Flange connected valve, the size of the flange, nominal pressure should be consistent with the pipe flange, the installation of bolts fastening also need uniform force to ensure the sealing effect; Welded valves have high requirements for welding processes, and the quality of welding should be ensured to avoid leakage points.

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(二)安装要点

  1. 管螺纹连接:内螺纹可以是圆柱管螺纹或圆锥管螺纹,外螺纹必须是圆锥管螺纹 。连接时,要确保螺纹清洁、无杂质,可适当涂抹密封胶增强密封性。安装旋紧时,务必扳钳该螺纹同端的六角或八角部位,切勿扳钳阀门另一端,防止阀门因受力不均而变形。对于内螺纹连接的闸阀,要严格控制管端外螺纹的长度尺寸,避免管端过量旋入,顶压闸阀管螺纹内端面,致使阀座变形,影响阀门的密封性。
  1. 法兰连接:阀门的法兰与管端的法兰,不仅规格尺寸要完全一致,公称压力也必须匹配 。安装前,检查法兰密封面是否平整、有无损伤,密封垫片要正确放置。在拧紧螺栓时,应按照对角线顺序,逐步均匀地施加扭矩,确保法兰连接紧密,防止泄漏。
  1. 焊接连接:焊接前,需对阀门和管道的焊接部位进行清洁和预处理,去除油污、铁锈等杂质 。选择合适的焊接材料和焊接工艺,由专业焊工进行操作。焊接过程中,要控制好焊接电流、电压和焊接速度,确保焊缝质量。焊接完成后,对焊缝进行无损检测,如射线检测、超声波检测等,确保无焊接缺陷。

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(2) Installation points
Pipe thread connection: The internal thread can be cylindrical pipe thread or conical pipe thread, and the external thread must be conical pipe thread. When connecting, ensure that the thread is clean and free of impurities, and apply sealant appropriately to enhance the sealing. When installing and tightening, be sure to wrench the hexagonal or octagonal part at the same end of the thread, and do not wrench the other end of the valve to prevent the valve from deformation due to uneven force. For the gate valve with internal thread connection, the length and size of the external thread of the pipe end should be strictly controlled to avoid excessive screwing of the pipe end, and the internal end face of the pipe thread of the gate valve should be pressed, resulting in the deformation of the seat and affecting the sealing of the valve.


Flange connection: The flange of the valve and the flange of the pipe end, not only the specification and size should be completely consistent, but the nominal pressure must also match. Before installation, check whether the sealing surface of the flange is smooth and there is no damage, and the sealing gasket should be placed correctly. When tightening bolts, torque should be applied gradually and evenly in a diagonal sequence to ensure tight flange connection and prevent leakage.


Welding connection: Before welding, clean and pretreat the welding parts of valves and pipelines to remove impurities such as oil and rust. Select the appropriate welding materials and welding processes, and operate by professional welders. In the welding process, the welding current, voltage and welding speed should be controlled to ensure the quality of the weld. After the welding is completed, non-destructive testing is carried out on the weld, such as X-ray testing, ultrasonic testing, etc., to ensure that there are no welding defects.

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(三)使用维护秘籍

  1. 正确使用方法:在开启和关闭阀门时,动作要平稳、缓慢,避免快速猛力操作,防止对阀门内部结构造成冲击损坏 。尤其是球阀和闸阀,不宜部分开启做节流使用,因为部分开启时,流体的冲刷会加剧闸板和球体密封面的磨损,当介质含有杂质时,这种冲蚀作用更为严重。对于有明确介质流向要求的阀门,一定要严格按照规定方向安装和使用,确保阀门正常工作。
  1. 日常维护保养:定期对铜制阀门零部件进行清洁,去除表面的灰尘、油污和杂质,保持阀门外观整洁 。同时,检查阀门的连接部位是否松动,如有松动及时紧固。对于阀杆等活动部件,要定期涂抹适量的润滑剂,减少摩擦,保证阀门操作灵活。还要关注阀门的密封性能,若发现有泄漏现象,及时查找原因并进行修复。例如,对于截止阀、闸阀,若阀杆处出现泄漏,可适当拧紧填料处的压紧螺母,但注意用力要适度,以不漏水为限。
  1. 定期检查与维修:建立定期检查制度,对铜制阀门的整体性能进行评估 。检查阀门的密封面是否磨损、腐蚀,阀座是否有松动,阀杆是否变形等。对于一些关键部位的阀门,还可借助专业检测设备进行无损检测。一旦发现问题,及时进行维修或更换零部件。在维修过程中,要使用原厂配件或符合质量标准的替代配件,确保维修后的阀门性能可靠。

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(3) Maintenance Secrets
Correct usage: When opening and closing valves, movements should be smooth and slow to avoid rapid and forceful operations that may cause damage to the internal structure of the valve. Especially for ball valves and gate valves, they should not be partially opened for throttling purposes. When partially opened, the fluid's erosion will accelerate the wear of the gate and ball sealing surfaces. This erosion is even more severe when the medium contains impurities. For valves with specified medium flow directions, they must be installed and used strictly in accordance with the specified direction to ensure normal operation.


Daily maintenance: Regularly clean the copper valve components to remove surface dust, oil stains, and impurities, keeping the valve appearance clean. At the same time, check if the valve connection parts are loose and tighten them if necessary. For moving parts such as the valve stem, apply an appropriate amount of lubricant regularly to reduce friction and ensure smooth operation. Also, pay attention to the valve's sealing performance. If leakage is detected, promptly identify the cause and carry out repairs. For example, if leakage occurs at the valve stem of a globe valve or gate valve, the packing gland nut can be tightened appropriately, but be careful not to apply excessive force to avoid water leakage.


Regular inspection and maintenance: Establish a regular inspection system to assess the overall performance of copper valves. Check if the sealing surfaces are worn or corroded, if the valve seats are loose, and if the valve stems are deformed. For critical valves, non-destructive testing can be conducted using professional inspection equipment. Once problems are identified, timely repairs or replacement of parts should be carried out. During the repair process, use original factory parts or alternative parts that meet quality standards to ensure reliable performance of the repaired valve.

六、未来展望:“铜” 领行业新潮流

Six, future outlook: "Copper" leading industry new trend

展望未来,铜制阀门零部件在技术创新与市场需求的双重驱动下,必将迎来更为辉煌的发展篇章。
在技术创新的前沿阵地,智能化与数字化的浪潮正汹涌来袭。想象一下,未来的铜制阀门零部件将配备先进的传感器和智能控制系统,它们如同拥有智慧的守护者,能够实时监测流体的压力、温度、流量等参数,并根据预设的程序自动调整阀门的开度,实现精准、高效的自动化控制。这不仅能大幅提升工业生产的效率和质量,还能有效降低人力成本和能源消耗。例如,在智能建筑的给排水系统中,铜制智能阀门可根据不同时段的用水需求,自动调节水流大小,实现水资源的合理利用。同时,随着材料科学的不断进步,新型铜合金材料的研发将为铜制阀门零部件注入更强大的性能。这些材料或许将具备更强的耐腐蚀性、更高的强度和更好的耐高温性能,使其能够在更为极端的环境下稳定运行,进一步拓展应用领域。
从市场需求来看,随着全球经济的持续发展和基础设施建设的不断推进,铜制阀门零部件在各个领域的需求将持续增长。在 “双碳” 目标的引领下,新能源产业蓬勃发展,铜制阀门零部件在太阳能、风能、水能等新能源的开发与利用过程中,将发挥不可或缺的作用。以太阳能光热发电站为例,铜制阀门用于控制导热油的循环,其优良的导热性和稳定性,保障了发电系统的高效运行。在建筑领域,随着人们对生活品质要求的不断提高,绿色建筑、智能建筑成为发展趋势,这将为铜制阀门零部件带来广阔的市场空间。环保健康、性能卓越的铜制阀门,将成为建筑给排水、供暖、通风等系统的首选。
此外,“一带一路” 倡议的深入实施,为我国铜制阀门零部件企业拓展国际市场提供了难得的历史机遇。沿线国家基础设施建设需求旺盛,我国企业凭借产品质量、性价比和技术服务等优势,有望在国际市场上斩获更多订单,进一步提升我国铜制阀门零部件在全球的市场份额和影响力。
Looking forward to the future, copper valve parts will usher in a more brilliant chapter of development under the dual drive of technological innovation and market demand.
At the forefront of technological innovation, the wave of intelligence and digitalization is storming. Imagine that future copper valve components will be equipped with advanced sensors and intelligent control systems, they are like intelligent guardians, can real-time monitoring of fluid pressure, temperature, flow and other parameters, and automatically adjust the valve opening according to the preset program, to achieve accurate and efficient automatic control. This can not only greatly improve the efficiency and quality of industrial production, but also effectively reduce labor costs and energy consumption. For example, in the water supply and drainage system of intelligent buildings, copper intelligent valves can automatically adjust the water flow size according to the water demand at different times, and realize the rational use of water resources. At the same time, with the continuous progress of material science, the development of new copper alloy materials will inject more powerful properties into copper valve parts. These materials may have greater corrosion resistance, higher strength and better high temperature resistance, allowing them to operate stably in more extreme environments and further expand their applications.
From the perspective of market demand, with the continuous development of the global economy and the continuous advancement of infrastructure construction, the demand for copper valve parts in various fields will continue to grow. Under the guidance of the "double carbon" goal, the new energy industry is booming, and copper valve parts will play an indispensable role in the development and utilization of new energy sources such as solar energy, wind energy and water energy. Taking solar thermal power station as an example, copper valves are used to control the circulation of thermal oil, and its excellent thermal conductivity and stability ensure the efficient operation of the power generation system. In the field of construction, with the continuous improvement of people's requirements for quality of life, green buildings and intelligent buildings have become the development trend, which will bring broad market space for copper valve parts. Environmental health, excellent performance of copper valves, will become the building water supply and drainage, heating, ventilation and other systems of choice.
In addition, the in-depth implementation of the "Belt and Road" initiative has provided a rare historical opportunity for China's copper valve parts enterprises to expand the international market. The demand for infrastructure construction in countries along the line is strong, and Chinese enterprises are expected to win more orders in the international market with the advantages of product quality, cost performance and technical services, and further enhance China's copper valve parts and components in the global market share and influence.
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七、结语:小零件,大作为

Conclusion: Small parts, big as

铜制阀门零部件,这些看似微小的工业元件,实则承载着重大使命。它们凭借自身独特的性能,在工业生产、建筑领域以及诸多其他行业中,发挥着无可替代的关键作用。从保障工业生产的稳定运行,到为建筑领域的舒适生活提供支撑,再到在园林灌溉、船舶制造等领域的默默奉献,其身影无处不在。
在未来,随着技术的持续创新和市场需求的不断演变,铜制阀门零部件必将迎来更为广阔的发展空间。让我们共同期待,这些小小的零件,能够在时代的舞台上,继续绽放属于自己的耀眼光芒,为推动各行业的发展贡献更大的力量。
Copper valve parts, these seemingly small industrial components, in fact, carry a major mission. With their unique properties, they play an irreplaceable key role in industrial production, construction and many other industries. From ensuring the stable operation of industrial production, to providing support for a comfortable life in the construction field, to silently contributing to garden irrigation, shipbuilding and other fields, its figure is everywhere.
In the future, with the continuous innovation of technology and the continuous evolution of market demand, copper valve parts will usher in a broader space for development. Let us hope that these small parts can continue to bloom their own dazzling light on the stage of The Times and contribute more to the development of various industries.