In the huge system of the industrial field, valves are like the valves in our blood vessels, controlling the direction and amount of all kinds of fluids. Among the many materials for valve parts, copper products, with their special charm, have become the top choice in many key fields.
Just imagine, on the oil extraction platforms thousands of meters deep in the sea, in the environment of high pressure and strong corrosion, copper valve parts keep working quietly to make sure the oil is transported steadily. Or in the heating systems in cities, countless copper valves adjust the flow of hot water precisely to send warmth to thousands of families. These scenes that seem ordinary actually show the extraordinary value of copper valve parts everywhere.
Today, let's explore together the secrets of non-ferrous metal copper products in valve-related parts.
Two, copper valve parts revealed
(1) General inventory of common types
Gate valve: The structure of a gate valve is like a loyal guard on duty, mainly composed of the valve body, valve cover, gate, valve stem, valve seat and packing material. Its working principle is that by rotating the valve stem, the gate moves up and down perpendicularly to the flow direction, achieving the opening and closing of the valve. When the gate is fully open, the fluid can pass through almost without any hindrance, just like a wide river flowing smoothly, with extremely low flow resistance; when the gate is closed, it can reliably cut off the fluid. Due to its excellent sealing performance and large diameter flow capacity, it is widely used in large fluid transmission systems such as waterworks and sewage treatment plants. On the main water supply pipeline of a waterworks, the gate valve can precisely cut off the water flow when maintenance or adjustment is needed, ensuring the smooth progress of subsequent work.
Ball valve: The ball valve is like a flexible rotating dancer, with the ball as its core component, which has a circular through hole. During operation, simply rotating the valve stem 90 degrees aligns the through hole of the ball with the pipeline, opening the valve and allowing the fluid to pass smoothly; conversely, when the ball rotates to misalign the through hole with the pipeline, the valve closes. It has a simple structure, convenient operation, quick opening and closing, and low fluid resistance. In household gas pipelines, the ball valve can quickly cut off the gas source, ensuring the safety of household gas use; in the chemical industry, for some pipelines carrying corrosive media that require rapid opening and closing, the ball valve can also function stably due to its corrosion resistance.
Globe valve: The design of a globe valve is like a strict checkpoint, consisting of the valve body, disc, valve stem, valve seat, etc. The disc moves up and down along the axis of the valve stem to control the flow of the fluid. When the disc rises, the fluid can pass through; when the disc descends, it tightly fits the valve seat, cutting off the fluid. It has a good flow regulation function and can precisely control the flow rate of the fluid. In heating systems, the globe valve can adjust the flow rate of hot water according to actual needs, thereby controlling the indoor temperature.
Check valve: The check valve is like an enforcer of one-way traffic rules, allowing fluid to flow in only one direction. Common types include swing check valves and lift check valves. The disc of a swing check valve is like a rotating door, pushed open by the fluid pressure and quickly closing under the force of its own weight and reverse pressure when the fluid flows in the opposite direction; the disc of a lift check valve moves up and down along the valve stem to achieve opening and closing. On the outlet pipeline of a water pump, the check valve can effectively prevent the backflow of water when the pump stops, protecting the pump from damage.
(2) Unique performance
Excellent thermal conductivity: Copper is an excellent thermal conductor, and its thermal conductivity is outstanding among many metals. Take copper-made heat exchanger valves as an example. During the heat exchange process in air conditioning systems, copper valves can quickly conduct heat away, achieving efficient heat exchange and ensuring the stable operation of the air conditioning system, creating a comfortable indoor environment for people. In large heat exchange equipment in the industrial field, the excellent thermal conductivity of copper valves enables rapid heat transfer, improving energy utilization efficiency and reducing energy consumption.
Strong corrosion resistance: Copper has good chemical stability in many media and can effectively resist corrosion by water, gases, and some chemical substances. In marine engineering, seawater has extremely strong corrosiveness to metals, but copper valves, with their strong corrosion resistance, can operate stably for a long time in the pipeline systems of seawater desalination equipment, ensuring the smooth transportation of desalinated water. In some corrosive liquid pipelines in the chemical industry, copper valves can also resist medium erosion, reduce maintenance and replacement frequency, and lower enterprise operating costs.
High strength and pressure resistance: Despite their delicate appearance, copper valve components have strong pressure resistance. After special processing, copper alloy valves can withstand high pressure, ensuring stable and reliable control of fluids in high-pressure environments, such as long-distance pipelines for oil and natural gas transportation. On deep-sea oil drilling platforms, copper valves in high-pressure environments can withstand huge pressure, and their high strength and pressure resistance enable them to work normally, ensuring the smooth progress of oil drilling.
Easy processability: Copper materials have good plasticity, like a soft clay, and can be easily processed into various complex shapes and high-precision valve components through casting, forging, mechanical processing, and other techniques. This enables valve manufacturers to quickly produce customized products according to different application scenarios and requirements. In some small valve processing plants, copper materials can be processed into various shapes of valves through simple casting processes, meeting the diverse demands of the market.
Environmental friendliness and health: Copper is a natural and environmentally friendly material that does not release harmful substances during use, unlike some other metals, which can cause harm to human health and the environment. In drinking water delivery systems, copper valves not only ensure the water quality is not contaminated but also have a certain bactericidal effect due to trace copper ions, helping to ensure the safety of drinking water. In the food processing industry, copper valves are widely used in food fluid pipelines due to their environmental friendliness and health benefits, ensuring the safety and hygiene of food.
3. Excellent performance in various fields
(1) Industrial production: guarantee of stable operation
(2) Construction field: support for comfortable life
In the water supply and drainage system of the building, copper valve parts are the key to ensure the safety and smooth water use. In the water supply system of high-rise buildings, due to the large water pressure, the pressure resistance and sealing of the valve are very high. The copper stop valve and gate valve can withstand high water pressure, effectively control the flow of water, to ensure a stable water supply to each floor. At the same time, its good corrosion resistance can prevent water pollution caused by valve corrosion and ensure the safety of drinking water for residents. In the kitchen and bathroom of the family, the copper faucet valve, flexible operation, good sealing, can easily control the size of the water flow, bringing convenience to daily life. In the heating system, copper valves are indispensable. In the northern winter, the hot water of central heating is transported to thousands of households through pipelines, and the copper temperature control valve can automatically adjust the flow of hot water according to the change of indoor temperature, so as to achieve accurate control of indoor temperature. When the indoor temperature is too high, the temperature control valve automatically reduces the hot water flow. When the temperature is too low, the flow rate is increased to create a comfortable indoor environment for people. Moreover, the excellent thermal conductivity of the copper valve helps the rapid transfer of heat and improves the heating efficiency.
(3) Other areas: ubiquitous figure
In the garden irrigation system, in order to achieve accurate and efficient irrigation, copper valves play an important role. With the intelligent control system, the solenoid valve can automatically control the flow and time of irrigation water according to soil moisture, weather conditions and other factors. The copper material ensures the long-term stable operation of the valve in a humid environment, which is not easy to rust and corrosion, ensures the normal operation of the irrigation system, and provides suitable water for the growth of garden plants. In the field of shipbuilding, ships are faced with the challenge of high humidity and high salt corrosion in the Marine environment. Because of its excellent corrosion resistance, copper valve parts are the first choice for Marine piping systems. In the sea water cooling system and fuel supply system of the ship, the copper ball valve and check valve can reliably control the flow of fluid, ensure the normal operation of the ship's equipment, and provide a solid guarantee for the safe navigation of the ship.
Fourth, changes in the trade market
Analysis of competitive situation
5. Wisdom of choice and use
(1) Choose a guideline
Depending on the control function: if you need to accurately adjust the flow rate, the globe valve is a good choice, and the lifting movement of the valve disc can fine-control the flow of fluid; If you want to quickly cut off or channel the fluid, the 90-degree rotary opening and closing of the ball valve is efficient and convenient; When reliable fluid cut-off is required, the gate valve, with its vertical movement of the gate plate and excellent sealing, is up to the task; If it prevents fluid backflow, check valves are designed for this function.
Considering the working conditions: from the pressure point of view, the working pressure of the pipeline system is clear, and the copper valve parts with nominal pressure are selected to ensure safe and stable operation under high pressure environment. For example, in the high-pressure pipeline of the petrochemical industry, it is necessary to choose a copper valve that can withstand the corresponding high pressure. Temperature is also a key factor, and different copper alloys behave differently at high and low temperatures. For high temperature conditions, some valves made of special copper alloys can maintain good mechanical properties; In the low temperature environment, it is necessary to avoid the use of copper valves due to low temperature brittleness. The characteristics of the medium can not be ignored, if the corrosive medium, the corrosion resistance of copper is good, but different types of corrosion environment still need to choose the appropriate copper alloy material.
Selection of matching installation structure: there are a variety of installation structures of pipeline systems, common pipe threaded connections, flange connections, welded connections, etc. Pipe thread connected valve, pay attention to the specifications of the internal thread and the external thread match, the external thread is generally taper pipe thread, to ensure that the connection is tight; Flange connected valve, the size of the flange, nominal pressure should be consistent with the pipe flange, the installation of bolts fastening also need uniform force to ensure the sealing effect; Welded valves have high requirements for welding processes, and the quality of welding should be ensured to avoid leakage points.
(2) Installation points
Pipe thread connection: The internal thread can be cylindrical pipe thread or conical pipe thread, and the external thread must be conical pipe thread. When connecting, ensure that the thread is clean and free of impurities, and apply sealant appropriately to enhance the sealing. When installing and tightening, be sure to wrench the hexagonal or octagonal part at the same end of the thread, and do not wrench the other end of the valve to prevent the valve from deformation due to uneven force. For the gate valve with internal thread connection, the length and size of the external thread of the pipe end should be strictly controlled to avoid excessive screwing of the pipe end, and the internal end face of the pipe thread of the gate valve should be pressed, resulting in the deformation of the seat and affecting the sealing of the valve.
Flange connection: The flange of the valve and the flange of the pipe end, not only the specification and size should be completely consistent, but the nominal pressure must also match. Before installation, check whether the sealing surface of the flange is smooth and there is no damage, and the sealing gasket should be placed correctly. When tightening bolts, torque should be applied gradually and evenly in a diagonal sequence to ensure tight flange connection and prevent leakage.
Welding connection: Before welding, clean and pretreat the welding parts of valves and pipelines to remove impurities such as oil and rust. Select the appropriate welding materials and welding processes, and operate by professional welders. In the welding process, the welding current, voltage and welding speed should be controlled to ensure the quality of the weld. After the welding is completed, non-destructive testing is carried out on the weld, such as X-ray testing, ultrasonic testing, etc., to ensure that there are no welding defects.
(3) Maintenance Secrets
Correct usage: When opening and closing valves, movements should be smooth and slow to avoid rapid and forceful operations that may cause damage to the internal structure of the valve. Especially for ball valves and gate valves, they should not be partially opened for throttling purposes. When partially opened, the fluid's erosion will accelerate the wear of the gate and ball sealing surfaces. This erosion is even more severe when the medium contains impurities. For valves with specified medium flow directions, they must be installed and used strictly in accordance with the specified direction to ensure normal operation.
Daily maintenance: Regularly clean the copper valve components to remove surface dust, oil stains, and impurities, keeping the valve appearance clean. At the same time, check if the valve connection parts are loose and tighten them if necessary. For moving parts such as the valve stem, apply an appropriate amount of lubricant regularly to reduce friction and ensure smooth operation. Also, pay attention to the valve's sealing performance. If leakage is detected, promptly identify the cause and carry out repairs. For example, if leakage occurs at the valve stem of a globe valve or gate valve, the packing gland nut can be tightened appropriately, but be careful not to apply excessive force to avoid water leakage.
Regular inspection and maintenance: Establish a regular inspection system to assess the overall performance of copper valves. Check if the sealing surfaces are worn or corroded, if the valve seats are loose, and if the valve stems are deformed. For critical valves, non-destructive testing can be conducted using professional inspection equipment. Once problems are identified, timely repairs or replacement of parts should be carried out. During the repair process, use original factory parts or alternative parts that meet quality standards to ensure reliable performance of the repaired valve.
Six, future outlook: "Copper" leading industry new trend
Conclusion: Small parts, big as